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Research Progress on the Effects of Rare Earth Elements on Cemented Carbides

Rare Metals and Cemented Carbides | Vol., Issue 3, 2018 | pp. 69-74
The effects are reviewed of rare earth elements on particle homogenization, solid solution strengthening,grain boundary purification, Co phase and strengthening-toughening of cemented carbides. However,the effect mechanism has not been fully recognized,needing further study. And then the future research direction of rare earth cemented carbides is discussed, to provide reference for the industrialization of rare earth cemented carbides.
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Research on Influencing Factors of Grinding Efficiency Difference between Mass Production and Small Batch Experiment of the Mixtures

Rare Metals and Cemented Carbides | Vol., Issue 3, 2018 | pp. 75-79
A small batch of YG-type cemented carbide ZD10 was prepared using the same WC and Co raw materials as mass production. The grain sizes of the alloys produced by mass production and small batch were analyzed by metallograpbic microstructure observation and cross-section method, and their coercive force and cobalt magnetism were also detected. The grinding efficiency of large and small batches was com- pared, and the factors were analyzed influencing the grinding efficiency difference between large and small batches. After grinding for 24 h with the same grinding process, the grinding efficiency of the small batch is higher,its average HCP value is 0. 025 (kA/m)/h higher than that of the large batch. The grinding effi- ciency is comparable between grinding for 18 h of the small batch and grinding for 24 h of the large batch. When the grinding time for mass production is determined at 24 h,the average coercive force of each batch of the alloy is 11.36 kA/m,which is exactly the median value of the internal control standard (10.4~12 kA/m) and can meet the needs of users. All the filling coefficient of alloy rods,rotating speed of mill barrel and internal structure of mill barrel are influencing factors of grinding efficiency difference between large and small batches.
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Simulation Analysis on the Effect of Cathode and Anode Center Distance on Electrothermal Field of 15 kA Rare Earth Electrolytic Cell

Rare Metals and Cemented Carbides | Vol., Issue 2, 2018 | pp. 1-5
In order to solve the problem of ununiform thermal field distribution in rare earth electrolytic cell,a three-dimensional model of 15 kA rare earth electrolytic cell was established and the distance between anode and cathode of the model was adjusted. COMSOL software was used to simulate and analyze the electrothermal fibld in the electrolytic cell with different center distance between anode and cathode,to obtain the distribution of the three-dimensional electrothermal field in the electrolytic cell. The results show that with the increase of cathode and anode center distance, the high temperature isothermal surface in the electrolytic cell constantly shift towards the center of the cell, the highest isothermal surface of the right cathode gradually narrows to fall off the anode, and the highest isothermal surface near the left cathode constantly extends and shifts towards to the cell center. The maximum current density in the electrolytic cell has no obvious change regularity with the increase of cathode and anode center distance, reaching the maximum value at the center distance of d=33 mm and meanwhile obtaining the most uniform distribution of high temperature isothermal surface. The optimal distance between anode and cathode in the electrolytic cell is 33 mm.
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Effect of Additives on the Micro Separation Mechanism of Low Grade Rare Earth-Niobium-Iron Crude Concentrate During Reduction Roasting

Rare Metals and Cemented Carbides | Vol., Issue 2, 2018 | pp. 6-10
The effects were studied of additives on the separation of iron, rare earth and niobium from low grade rare earth-niobium-iron crude concentrate during reduction roasting. The results show that when the crude concentrate with 31.9% TFe,3.16G REO and 2.91~//00 Nb205 is processed by direct reduction roast- ing,the iron grade of magnetic material is only 54. 45% ,and the recoveries of rare earth and niobium are 44.28% and 62.65% ,respectively. The reduction roasting effect is the best when 15% Na2SO4 and 5% activated carbon powder are added,the iron grade of magnetic material in the product is 89. 32% ,the iron recovery is 91.47%, REO and Nb20s contents of the non-magnetic materials are 5. 36% and 4. 62%, and their recoveries reach 96.09% and 95.83% ,respectively. The microstructure research results indicate that in the product from reduction roasting without additives, the iron granules are fine and have no clear boundary with other minerals, the aggregation degree of most rare earth and niobium granules are low, the grains are not well-knit, and the separation is not effective. In the product from reduction roasting added with Na2SO4 and activated carbon powder,iron,rare earth and niobium granules aggregate and grow up, and boundary between iron, rare earth, niobium and other minerals is clear, which is benefit for separation.
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Reduction Carbonization Mechanism Analysis of Tungsten Oxide Powder and Preparation of Ultrafine Tungsten Carbide Powder

Rare Metals and Cemented Carbides | Vol., Issue 2, 2018 | pp. 11-15
Based on the analysis of carbonization process and carbonization mechanism, using blue tungsten oxide (WOa9) and violet tungsten oxide (WO2.72) as the raw material,the effects of carbonization temperature, carbonization time and particle size of W powder on the particle size of tungsten carbide powder were studied. The experimental results show that using WO2.72 as the raw material,the particle size of the prepared powder is smaller than that using WO2.9 as the raw material. Therefore, WO2 72 is the optimal raw material for the preparation of ultrafine tungsten carbide powder by reduction carbonization. Under the conditions of tungsten powder particle size of 0. 2-0.3 μm,carbonization temperature of 1 350 ℃,and carbonization time of 10 min/boat,the particle size of the final tungsten carbide powder is 0.4-0.5 μm,completely in accordance with the ultrafine WC powder standard.
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Effects of La Addition on Microstructure of NdFeB and Magnetic Properties of the Melt-spun Ribbons

Rare Metals and Cemented Carbides | Vol., Issue 2, 2018 | pp. 16-20
The study was carried out on the microstructure of Nd2.28 Fe13.58B1.11 alloy with different content of rare earth La and the magnetic properties of the melt-spun ribbons. The experimental results show that the main phase of the alloy is still Nd2 Fe14 B phase after La addition. With the increase of La addition, the crystal cell volume of Nd2Fe14B phase slightly increases,both the coercivity and remanence of the meltspun ribbons decreases,and the Curie temperature also decreases.
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Effect of Rare Earth La on High Temperature Oxidation of High Carbon Alloy Tool Steel

Rare Metals and Cemented Carbides | Vol., Issue 2, 2018 | pp. 21-26
The effect of La addition on high temperature oxidation of high carbon alloy tool steel was stud- ied. The high-temperature oxidation behavior of high carbon alloy tool steel without and with rare earth La was analyzed with thermal analyzer and weight gain method. The morphology of oxide film was observed by scanning electron microscopy. The structure of the oxide layer and its layering were analyzed by observing the cross-sectional morphology of the oxide layer. The results show that all the kinetic curves of iso- thermal oxidation at 900 ℃, 1 000 ℃, 1 100 ℃ and 1 200 ℃ of high carbon alloy tool steels with and without La are in accordance with the parabolic law,and the oxide films of the two alloy tool steels are protective. The oxidation reaction activation energy of high carbon alloy tool steel with rare earth La is 23% higher than that without La addition, and its oxidation rate constant is also lower. The adhesion of the oxide film on the high carbon alloy tool steel with rare earth La is stronger,and its oxide layer is more solid. The addition of rare earth La refines oxide film grains on high carbon alloy tool steel surface, and reduces the interspace among oxide film grains, resulting in the oxide films not easy to peel off.
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Effect of Different PrPO_4 Coating Methods on the Electrochemical Performance of Li-rich Manganese-based Cathode Materials

Rare Metals and Cemented Carbides | Vol., Issue 2, 2018 | pp. 27-31
Li-rich manganese-based material Li1.2[Mn0.54Ni0.13Co0.13]O2, was synthesized with co-precipitati- on and high temperature solid state method,and then coated with PrPO4 by simple wet chemical precipita- tion and PVP-assisted wet chemical deposition. The results show that with PVP-assisted coating,the coat- ing layer is more uniform,and the electrochemical properties are obviously improved. The 3 %-PVP coated sample shows an initial discharge capacity of 286.7 mA·h/g with Coulombie efficiency of 89.60~, and more excellent cycling stability with discharge specific capacity of 254 mA·h/g after 50 cycles at 0.1C discharge rate, and the capacity retention increases from 88.5% of the blank sample to 95%. Thus,it turns out that the uniform PrPO4 coating layer can effectively improve the comprehensive electrochemical performance of Li-rieh manganese-based cathode material.
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Floating and Mass Transfer of Bottom-blown Nitrogen Bubbles in Sm-Fe Melt

Rare Metals and Cemented Carbides | Vol., Issue 2, 2018 | pp. 32-36
Based on the general rule of gas-liquid two-phase flow,the floating and mass transfer of bottom- blown nitrogen bubbles in the Sm-Fe melt were studied. The relationship between the radius of nitrogen bubbles in liquid Sm-Fe alloy and time in the process of floatation was discussed, and the mass transfer rate was also analyzed. The results show that the radius of nitrogen bubbles in the Sm-Fe melt increases with the increase of time at atmospheric pressure, and the air pressure has a significant inhibition effect on the growth of nitrogen bubbles. At atmospheric pressure, the mass transfer rate of bubbles increases at first and then decreases with time increasing in the floating process of nitrogen bubbles. When the floating time equals to 7.8 s,the mass transfer rate reaches the maximum value of 6.2×10^-11mol/(m^3·s). When the floating time is less than 7.8 s, the bubble radius plays a leading role in the mass transfer of bubbles. When the floating time is more than 7.8 s,the concentration of bubbles plays a leading role. Meanwhile,with the increase of air pressure the maximum mass transfer rate is reduced and the time to achieve the maximum mass transfer rate is increased.
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Experimental Study on Preparation of Al-Sc Alloy with Sinking Cathode in KF-AlF_3-Sc_2O_3 Molten Salt System

Rare Metals and Cemented Carbides | Vol., Issue 2, 2018 | pp. 37-41
The preparation process of Al-Sc alloy with sinking cathode in KF-AlF3-Sc2O3 molten salt system was studied. The phase composition, microstructure and micro area composition of AI-Sc alloy were analyzed by XRD and SEM. The effects were investigated of electrolysis temperature,cathode current density and molten salt proportion on electrolysis current efficiency. The experimental results show that Al-Sc alloy is composed of Al phase, Sc phase and Al3 Sc phase, and the alloy is mixed with a small amount of mol- ten salt. The distribution and morphology of Al3 Sc phase are irregular in the alloy. The optimal electrolysis process conditions are as follows:in KF-AlF3-Sc2O3 molten salt, liquid aluminum is the sinking cathode, and Sc203 is the electrolyte, with KF/AlF3 molar ratio in the molten salt of 1.3,electrolysis temperature of 800 ℃ ,electrolysis time of 25 min,and current density of 1. 592 A/cm^2. Under the above conditions,Sc content in the Al-Sc alloy is up to 6. 710% and the average current efficiency reaches 57.28%.
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