Aging Characteristics and Properties of Pb-Sb-Sn Alloy with Different Quenching Rates
Chinese Journal of Rare Metals | Vol.50, Issue 7, 2026 |
pp. 1089-1102
The solid solution aging heat treatment of Pb-Sb-Sn alloy was carried out to study
the effects of different quenching methods on the microstructure,mechanical properties
and corrosion resistance of Pb-Sb-Sn alloy in natural aging. The results showed that,after
the Pb-Sb-Sn alloy was held at 230 ℃ for 1 h,the gas-quenched and water-quenched (60
℃) organization of some α-Pb grains were transformed from coarse dendritic crystals
to columnar crystals and equiaxial crystals,and the lamellar eutectic organization
composed of a mixture of α' phase (secondary Pb) and β-phase (SbSn compounds) was
more dense,and the area fraction of β-phase was reduced,with a decrease in the gas-quenched
organization from 19.28% to 17.65%,the water-quenched (60 ℃) organization decreased
to 15.11%,indicating that after solid solution quenching,Sb and Sn atoms were solidly
dissolved into Pb matrix to form a supersaturated solid solution,and electron back
scatter diffraction (EBSD) characterization showed that the grains of the as-cast
organization were mainly oriented along the <101>,and after solid solution aging treatment,the
grains of the gas-quenched organization were mainly oriented between the <001> <101>,while
the grains of the water-quenched (60 ℃) organization were mainly oriented between
<001> <111>,so the grain orientation of Pb-Sb-Sn alloy after heat treatment was different
with the quenching method. In addition,the orientation difference angle of the as-cast
organization was mainly distributed in the range of 0°~15° and 35°~50°,and the orientation
difference angle of the gas-quenched and water-quenched (60 ℃) organizations was distributed
in the range of 0°~15° and 45°~60° With the increase of quenching rate,the density
of small-angle grain boundaries and large-angle grain boundaries gradually increased,and
mainly around the eutectic organization. At the same time,the faster the quenching
rate,the higher the average local orientation difference of the grains,and the higher
the dislocation density,the average local orientation difference of the as-cast specimens
was 0.135°,0.183° after aging for 15 d in the gas-quenched specimens,and 0.404° in
the water-quenched (60 ℃) specimens. The analysis of microstructure and morphology
revealed that the area fraction of β-phase gradually increased during natural aging
after quenching,indicating that SbSn phase precipitated during natural aging,and micron-sized
rod-like β' phase and nanometer-sized granular β″ phase precipitates diffusely inside
α-Pb. The larger β' phase led to the matrix fracture and reduced the mechanical properties
of the matrix,whereas the finer β″ phase strengthens the matrix,and the faster the
quench rate,the greater the number of fine β″ phase precipitates and the less the
number of coarse β' phase precipitates during aging. In terms of mechanical properties,the
hardness and tensile strength of as-cast Pb-Sb-Sn alloy were maintained at about HBS
15 and 44 MPa,respectively;the initial value of hardness of natural aging specimen
after gas quenching was HBS 15,and reached a peak value of HBS 18.13 after 12 d of
aging and remained stable,and the tensile strength was fluctuating slightly from 49
to 52 MPa;and the initial value of hardness of natural aging specimen after water
quenching (60 ℃) was HBS 16.43,and reached a peak value of HBS 19 after 4 d of aging,and
then remained stable,and the tensile strength was kept at 57 MPa. Analyzing the fracture
morphology,it was found that the fracture mode of the three specimens after aging
for 15 d was quasi-dissolution fracture,and all the three fractures had dissolution
surfaces and tearing ribs,and some of the dissolution surfaces were in the form of
a "river-like" pattern. Electrochemical corrosion in 3.5% NaCl solution,the experimental
results show that in the case of corrosion potential was basically the same,the as-cast
specimen corrosion current was the largest,and then the gas quenching specimen,and
finally the water quenching (60 ℃) specimen,and electrochemical corrosion of the specimen
after the characterization of the morphology of the specimen was found,the as-cast
specimen compared to the heat treatment specimen corrosion was more serious,the surface
had more corrosion spots and corrosion of the center of the crater ,and the surface
had more corrosion spots and corrosion center pits,and there were more corrosion shedding
strip corrosion products on the surface of the specimen,which had poorer corrosion
resistance;while the gas quenching specimen and the water quenching (60 ℃) specimen
had only corrosion spots and the center of the corrosion pits on the surface,which
had a more intact surface,in addition to which it could be seen that the larger the
quenching rate was,the better the integrity of the corrosion on the surface was. Due
to Pb-Sb-Sn alloy corrosion occurred first in Pb-rich phase,and SbSn compounds were
biased in α-Pb dendrites,α-Pb played a role in enclosing the role of protection in
the corrosion,and the smaller the dendritic arm spacing,the more dense the eutectic
organization,the more conducive to resisting the corrosion of α-Pb,so the solid solution
quenching could improve the corrosion resistance of Pb-Sb-Sn alloy and with the increase
of the quenching rate,the surface corrosion integrity of Pb-Sb-Sn alloy was better.
Therefore,solid solution quenching could improve the corrosion resistance of Pb-Sb-Sn
alloy,and with the increase of quenching rate,the corrosion resistance was also improved
accordingly.
DOI: 10.13373/j.cnki.cjrm.XY25010005 Cited: 0 Download: 0
