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Case Studies in Construction Materials

Case Studies in Construction Materials

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One-part slag/zeolite geopolymer mortars under ambient and heat curing conditions

Geopolymer materials can be formulated with a variety of precursors rich in aluminosilicates. However, some of these precursors, which are industrial by-products, are not widely available in the world. Therefore, there is a need to explore alternative potential precursors derived from natural sources. This study investigates the viability of using natural zeolite utilization as a part of the precursor in one-part ground granulated blast furnace slag (GGBFS)-based geopolymer mortars activated with sodium metasilicate. Geopolymer mortars were made with 0–90 wt% natural zeolite and cured at ambient and 40 ℃ temperatures. Fresh and hardened properties were evaluated. The test results showed that zeolite addition reduced the workability and setting time of the fresh mortar, significantly. Furthermore, the mechanical strength dropped with increasing zeolite content due to the microporous structure of the zeolite particles and weak reaction products. The microstructural examination showed that the mortars containing zeolite had a more porous structure compared to the pure slag mortar. Furthermore, heat-curing increased the mechanical strength in all mortars and densified the microstructure.

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Development of low carbon engineered cementitious composite (ECC) using nano lime calcined clay cement (nLC3) based matrix

Highlights • Nano lime densifies the matrix, which improves the mechanical properties of nLC3 composite. • The micromechanical model of ECC was used to find critical volume fraction of fibers. • The use of nLC3 based ECC can help to lower the carbon footprints by 50%. • The mechanical properties of nLC3 ECC were significantly improved as compared to LC3 ECC. The construction industry is responsible for around 5% of total CO2 emissions globally. As a result, recent research is focused on the sustainability aspects of construction materials. Engineered cementitious Composites (ECC) are high-performance fiber reinforced composites with improved ductility and tensile strength but utilize higher cement content, raising concerns about their sustainability. In this study, nano-lime and calcined clay are combined with cement to develop a high strength sustainable nano lime calcined clay cement (nLC3) based Engineered Cementitious Composite (ECC). Initially, the packing density model was employed to develop a high strength nLC3-based matrix by combining the particle packing models and chemical compatibility while keeping costs to a minimum. Micromechanical modeling was then applied to determine the critical volume of fibers for the novel matrix using single fiber pullout tests and matrix toughness tests. According to the micromechanical model, the critical volume fraction is found to be 1.93% for the nLC3 mix. This was further confirmed by casting dog bone samples containing 2% fibers by volume which confirmed strain hardening response. The uniaxial test results indicated a strength of around 5.85 MPa in tension and 51 MPa in compression with about 3% tensile strain. These results are comparable to conventional ECC and better than previously developed LC3 based ECC. This study reveals that nLC3-based ECC is a more sustainable composite as compared to conventional ECC mix without any compromise on strength and cost.

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Investigation on the high-temperature stability and fatigue behavior of cold mixed epoxy asphalt mixture with different gradations

Highlights • The high-temperature stability of CMEAM under static and dynamic load was compared. • Fatigue performance of CMEAM considering water damage was investigated. • Constitutive model was built for CMEAM. Cold mixed epoxy asphalt mixture (CMEAM) is widely applied on steel deck bridge pavements due to its excellent high temperature and fatigue resistance. However, previous studies investigated above two properties through destructive test or without considering water-damage factor, respectively, which is far away from real servicing condition. To distinguish above two properties of EA-05 and EA-10 (mixture with nominal maximum particle size of 4.75 mm and 9.5 mm), uniaxial static creep tests, dynamic modulus test and four-point bending beam fatigue test were applied in this paper. At the same time, to comprehensively acquire elastic, viscous-elastic and plastic performance of CMEAM, four kinds of constitutive models were also put forward. Results showed that seven-element viscous-elastic-plastic creep model has the highest correlation coefficients which proves there exists plastic deformation in CMEAM. Meanwhile, EA-10 is likely to present viscous-elastic deformation while EA-05 is more likely to show plastic deformation. Dynamic modulus among different gradation type mixture at 40 °C is not so apparent. But with the increase of frequency and testing temperature, this difference would be clear. The middle gradation of EA-10 has the most excellent high temperature stability under dynamic load. In terms of the resistance to fatigue damage of control or freeze-thaw treated samples, EA-05-U(the upper limit of EA-05 gradation type) always takes the first place and has the lowest sensitivity to the change of stress level and water damage.

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Comparative analysis of dynamic mechanical properties of steel fiber reinforced concrete under ambient temperature and after exposure to high temperatures

The dynamic properties of concrete structures after being exposed to high temperatures play a crucial role in post-disaster repair and accident prevention measures. This study examined three different mixture ratios of Steel Fiber Reinforced Concrete (SFRC) with matrix strength of C60 and steel fiber contents of 0%, 1%, and 2%. A Split Hopkinson Pressure Bar (SHPB) with a diameter of 75 mm, along with a heating furnace, was employed to comprehensively investigate the dynamic compression behavior of materials. The specimens were exposed to temperatures ranging from 200 °C to 600 °C. In addition to evaluating the extent of mechanical degradation in SFRC after cooling, auxiliary impact experiments were also carried out at ambient temperature. The experimental data revealed that the dynamic peak stress and peak strain initially increased but eventually decreased as the loading rates continued to rise. The degree of strengthening, toughening, and energy absorption capacity of concrete materials progressively decreased as the escalation of strain rate after the cooling process. Moreover, the inclusion of steel fibers proved effective in preventing cracking and damage to the concrete, preserving the integrity of specimens even at higher temperatures. Simultaneously, the residual stress and deformation capacity of SFRC showed considerable enhancement after exposure to elevated temperatures.

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Laboratory investigation for the bridge deck pavement performance of conventional asphalt mixtures based on fuzzy comprehensive evaluation method

The performance of asphalt mixtures greatly influences the long-term performance of bridge deck pavements. It is essential to optimise the asphalt mixtures with the best overall performance according to different regional conditions for use in engineering practice. This study proposes a comprehensive assessment method based on the Analytical Hierarchy Process (AHP) and Fuzzy Comprehensive Evaluation (FCE) to evaluate the serviceability of asphalt mixtures from different perspectives. It is used to optimise the best asphalt mixtures. The results show that the skeleton-dense structure asphalt mixture has better engineering applicability than the suspension-dense structure asphalt mixture, and the comprehensive performance of the asphalt mixture decreases with the increase of the nominal maximum particle size. The FCE determines that the total performance of the seven types of asphalt mixtures in the order of their superiority and inferiority are SMA-13 >asphalt mastic sand (AMS)>SMA-10 >AC-25 >AC-13 >AC-16 >AC-20. The study combines qualitative and quantitative factors, which makes the selection of engineering materials more scientific and rigorous and improves the rationality of material suitability evaluation.

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Experimental and numerical investigation of adhesively bonded kfrp/steel double strap joints incorporating eggshell powder-toughened epoxy adhesive

Due to the environmental concerns, the application of natural FRPs to replace synthetic fibre as a strengthening material has increased. Kenaf fibre-reinforced polymer (KFRP) has comparable specific strength with glass fibre-reinforced polymer (GFRP). Moreover, epoxy resin is widely used as a matrix of composites and adhesives; however, it has low shear strength. Improvement of epoxy properties is therefore required, for example, by incorporating biofiller such as eggshells from household waste, which contain calcite, to improve its shear strength. Testing series includes variations of KFRP bond length, KFRP thickness and eggshell filler volume fractions. All the DSJ specimens underwent a two-stage testing process, experimentally and numerically. In Stage 1, experimental work was performed on the specimens through quasi-static tensile tests, following the ASTM D3528–96. In Stage 2, numerical studies were conducted to predict the strength using the extended finite element method (XFEM) within ABAQUS CAE. Subsequently, the strength prediction from developed 2-D FEA models was validated by the experimental datasets. All testing specimens exhibited KFRP rupture mode. For all the studied overlap lengths, the joint strength increased with the increase of the studied composite`s adherend thickness (1 - 4 mm); however, the overlap length reached the optimum at the overlap length of 80 mm, where beyond that overlap length, the joint strength tended to decrease. The maximum joint strength is achieved with a combination of 80 mm bond length and 4 mm KFRP thickness, resulting in a 226.5% enhancement compared to the baseline (composite thickness of 1 mm, with adhesive without filler). Moreover, it was found that volume fraction of 5% eggshell was the optimum. The strength prediction was performed using an extended finite element method (XFEM), In general, there were good agreements in both experimental datasets and XFEM models, with discrepancies of less than 16.1% (averaging less than 8%). The FEA modelling approaches are promising for predicting the joint strength of KFRP/steel DSJ.

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Comparative analysis of dynamic mechanical properties of steel fiber reinforced concrete under ambient temperature and after exposure to high temperatures

The dynamic properties of concrete structures after being exposed to high temperatures play a crucial role in post-disaster repair and accident prevention measures. This study examined three different mixture ratios of Steel Fiber Reinforced Concrete (SFRC) with matrix strength of C60 and steel fiber contents of 0%, 1%, and 2%. A Split Hopkinson Pressure Bar (SHPB) with a diameter of 75 mm, along with a heating furnace, was employed to comprehensively investigate the dynamic compression behavior of materials. The specimens were exposed to temperatures ranging from 200 °C to 600 °C. In addition to evaluating the extent of mechanical degradation in SFRC after cooling, auxiliary impact experiments were also carried out at ambient temperature. The experimental data revealed that the dynamic peak stress and peak strain initially increased but eventually decreased as the loading rates continued to rise. The degree of strengthening, toughening, and energy absorption capacity of concrete materials progressively decreased as the escalation of strain rate after the cooling process. Moreover, the inclusion of steel fibers proved effective in preventing cracking and damage to the concrete, preserving the integrity of specimens even at higher temperatures. Simultaneously, the residual stress and deformation capacity of SFRC showed considerable enhancement after exposure to elevated temperatures.

Show more

Laboratory investigation for the bridge deck pavement performance of conventional asphalt mixtures based on fuzzy comprehensive evaluation method

The performance of asphalt mixtures greatly influences the long-term performance of bridge deck pavements. It is essential to optimise the asphalt mixtures with the best overall performance according to different regional conditions for use in engineering practice. This study proposes a comprehensive assessment method based on the Analytical Hierarchy Process (AHP) and Fuzzy Comprehensive Evaluation (FCE) to evaluate the serviceability of asphalt mixtures from different perspectives. It is used to optimise the best asphalt mixtures. The results show that the skeleton-dense structure asphalt mixture has better engineering applicability than the suspension-dense structure asphalt mixture, and the comprehensive performance of the asphalt mixture decreases with the increase of the nominal maximum particle size. The FCE determines that the total performance of the seven types of asphalt mixtures in the order of their superiority and inferiority are SMA-13 >asphalt mastic sand (AMS)>SMA-10 >AC-25 >AC-13 >AC-16 >AC-20. The study combines qualitative and quantitative factors, which makes the selection of engineering materials more scientific and rigorous and improves the rationality of material suitability evaluation.

Show more

Experimental and numerical investigation of adhesively bonded kfrp/steel double strap joints incorporating eggshell powder-toughened epoxy adhesive

Due to the environmental concerns, the application of natural FRPs to replace synthetic fibre as a strengthening material has increased. Kenaf fibre-reinforced polymer (KFRP) has comparable specific strength with glass fibre-reinforced polymer (GFRP). Moreover, epoxy resin is widely used as a matrix of composites and adhesives; however, it has low shear strength. Improvement of epoxy properties is therefore required, for example, by incorporating biofiller such as eggshells from household waste, which contain calcite, to improve its shear strength. Testing series includes variations of KFRP bond length, KFRP thickness and eggshell filler volume fractions. All the DSJ specimens underwent a two-stage testing process, experimentally and numerically. In Stage 1, experimental work was performed on the specimens through quasi-static tensile tests, following the ASTM D3528–96. In Stage 2, numerical studies were conducted to predict the strength using the extended finite element method (XFEM) within ABAQUS CAE. Subsequently, the strength prediction from developed 2-D FEA models was validated by the experimental datasets. All testing specimens exhibited KFRP rupture mode. For all the studied overlap lengths, the joint strength increased with the increase of the studied composite`s adherend thickness (1 - 4 mm); however, the overlap length reached the optimum at the overlap length of 80 mm, where beyond that overlap length, the joint strength tended to decrease. The maximum joint strength is achieved with a combination of 80 mm bond length and 4 mm KFRP thickness, resulting in a 226.5% enhancement compared to the baseline (composite thickness of 1 mm, with adhesive without filler). Moreover, it was found that volume fraction of 5% eggshell was the optimum. The strength prediction was performed using an extended finite element method (XFEM), In general, there were good agreements in both experimental datasets and XFEM models, with discrepancies of less than 16.1% (averaging less than 8%). The FEA modelling approaches are promising for predicting the joint strength of KFRP/steel DSJ.

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