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Enhancement of Hardness, Wear, and Corrosion Resistance in Ti-6Al-4V Alloy through Multi-Layer Laser Cladding of TiZrNbCrCo High Entropy Alloy Coatings Enhancement of Hardness, Wear, and Corrosion Resistance in Ti-6Al-4V Alloy through Multi-Layer Laser Cladding of TiZrNbCrCo High Entropy Alloy Coatings

Given the challenges posed by the low hardness and inadequate wear resistance of Ti-6Al-4V alloy, this research aimed to explore an innovative solution by employing the laser cladding technique to develop high-entropy alloy(HEA)coatings composed of TiZrNbCrCo on the alloy's surface. The primary objectives were to investigate the effects of varying the number of cladding layers on the elemental composition and to assess how these variations influenced the phase constitution, microstructure, microhardness, wear, and electrochemical properties of HEA coatings. To predict the phase composition of the solid solution phases in HEA coatings with different layer numbers, empirical thermophysical parameters were utilized. The methodology encompassed a detailed experimental setup where the laser cladding process was meticulously optimized to fabricate coatings with varying numbers of layers. This approach enabled the controlled manipulation of the dilution rate and elemental distribution within the coatings, thereby allowing for a comprehensive analysis of the resulting phase and microstructural characteristics. The coatings were systematically analyzed using X-ray diffraction(XRD)to identify their phase compositions and scanning electron microscopy to elucidate their microstructures. Microhardness measurements were conducted to evaluate the mechanical enhancements, while wear tests were performed to assess the wear resistance of the coatings. Furthermore, electrochemical tests in a 3.5%NaCl solution were carried out to determine the coatings' corrosion resistance. The results revealed that all coatings, exhibited a consistent phase composition, predominantly featuring a body-centered cubic (bcc) structured solid solution phase. This phase was characterized by dendrites rich in Nb and inter-dendrites rich in Co. It was observed that an increase in the number of cladding layers led to a decrease in the dilution rate, which in turn facilitated the formation of petal-like Laves phases enriched in Co and Zr, along with α-Ti precipitates enriched in Zr. Remarkably, the average microhardness of the coatings reached HV0.1747.7, approximately 2.33 times that of the substrate. This significant enhancement in microhardness translated to a reduction in wear volume by 68.6% compared to the substrate. The optimal corrosion resistance was achieved with a two-layer configuration, which exhibited the lowest self-corrosion current (6.46×10−6 A·cm−2) a larger self-corrosion potential (-0.286 V), and the lowest corrosion rate, indicating a substantial improvement in corrosion resistance. The conclusion drawn from this study highlighted the critical role of laser cladding parameters in influencing the microstructural and compositional characteristics of HEA coatings. The enhancement in mechanical and chemical properties could be attributed to the strategic manipulation of the number of cladding layers, which optimized the microstructural features such as the distribution of Laves phases and α-Ti precipitates. Moreover, this research contributed to the broader academic discourse by elucidating the relationship between laser cladding parameters, microstructural evolution, and the resulting properties of HEA coatings. In summary, this comprehensive investigation into the development and characterization of TiZrNbCrCo high-entropy alloy coatings on Ti-6Al-4V alloy surfaces provided a promising approach for addressing the limitations of conventional titanium alloys. The research outcomes not only demonstrated the feasibility of significantly enhancing the hardness, wear, and corrosion resistance of Ti-6Al-4V alloys through laser cladded HEA coatings but also opened up opportunities for using high-entropy alloys in surface engineering to meet the needs of modern industries.

Research Progress on Doping Modification of High-Capacity Silicon-Based Anode Materials Research Progress on Doping Modification of High-Capacity Silicon-Based Anode Materials

Silicon(Si)-based anodes are widely recognized as the most promising alternatives to conventional graphite anodes for lithium-ion batteries(LIBs), owing to their ultrahigh theoretical specific capacity(4200 mAh·g-1), lowlithiation potential, abundant crustal reserves, low toxicity, and cost-effectiveness. However, their large-scale commercialization is severely hindered by two intrinsic challenges:1) drastic volume expansion(>300%)during lithiation/delithiation, which induces particle pulverization, electrode integrity degradation, and continuous rupture/reformation of the solid electrolyte interphase(SEI)films, thereby causing irreversible lithium-ion consumption; 2) extremely low intrinsic electrical conductivity(1×10-4 S·cm-1), which restricts ion/electron transport kinetics and thus degrades rate capability.To address these issues, early research efforts focused on nano-engineering of Si and the development of Si-based composites. Nanostructured Si can partially alleviate mechanical fracture by accommodating strain through size-dependent deformation mechanisms; however, it tends to agglomerate during prolonged cycling and exhibits excessive side reactions with the electrolyte, reducing the initial Coulombic efficiency(ICE)and cycling lifespan. Si/carbon(Si/C)composites design, which take advantage of the high electrical conductivity, chemical stability, and mechanical flexibility of carbon matrices, have emerged as a primary route toward commercialization. Nevertheless, challenges related to the inherently low conductivity of Si and inadequate interfacial bonding between Si and carbon remain unresolved. Against this backdrop, this review emphasized doping modification as a fundamental strategy to enhance the electrochemical performance of Si-based anodes. Starting from the lithium storage mechanism of Si—which stored lithium via an alloying/dealloying reaction to form various Li-Si alloys, with a theoretical maximum lithiation phase of Li22Si5 accommodating 4.4 Li atoms per Si atom—and its core limitations, we systematically analyzed the regulation mechanisms and functional effects of different doping approaches. These were categorized into three types:non-metallic (heteroatom) doping, metallic doping, and multi-element co-doping. Non-metallic doping(e.g., with B, P, N, or S)effectively modulated the electronic structure of Si-based materials, improved Li+ transport pathways, enhanced electronic conductivity, and promoted the formation of a more stable SEI layer. Metallic doping was subdivided into two categories:electrochemically inactive metals(e.g., Fe, Ti), which enhanced electrical conduction and provided mechanical reinforcement to alleviate volume expansion, and electrochemically active metals(e.g., Mg, Ge), which contributed additional capacity and helped accommodate volume expansion through synergistic alloying behavior. Multi-element co-doping(including non-metal/non-metal and metal/non-metal combinations)achieved synergistic optimization of multiple physicochemical properties, thus further enhancing conductivity, structural stability, and fast-charging performance. Finally, this review outlined future perspectives for doping modification technologies in Si-based anodes, including the exploration of novel co-doping systems to simultaneously address conductivity, volume expansion, and SEI stability; the optimization of doping processes for precise control over elemental distribution and concentration; and the integration of in-situ characterization techniques to deepen the understanding of the influence of doping elements on the lithium storage mechanism. This review aimed to provide fundamental theoretical insights and practical technical guidance for the development of high-energy-density and fast-charging Si-based anode materials, thereby accelerating their commercial adoption.

Strain Field and Dynamics Around S-Phase in 2324 Aluminum Alloy Strain Field and Dynamics Around S-Phase in 2324 Aluminum Alloy

Aluminum alloys are widely appliedd in the aerospace industry due to their excellent mechanical properties, superior corrosion resistance, good machinability, high strength to density ratio, and desirable electrical and thermal conductivity. So far, the aluminization application ratio of civil aircraft exceeds 70%, while that of military aircraft is more than 48%. Among them, the second series of aluminum alloys (Al, Cu, Mg), as heat-treatable strengthend aluminum alloys, have excellent mechanical properties. Therefore, they are widly used as aircraft structural materials. In recent years, 2324 aluminum alloy has been optimized by regulating the content of alloying elements and optimizing heat treatment processes, endowing it with excellent mechanical properties. After aging treatment, the second phases mainly include S', S and T phases. It is notable that S phase acts as the main strengthening phase at room temperature for 2324 aluminum alloy. T phase is the high-temperature strengthening phase, which is a brittle phase at room temperature and there by deteriorates the comprehensive performance of the alloy. In-depth researchon S-phase can help to improve the performance of 2324 aluminum alloy. In this paper, the strain field and nucleation process around S-phase in 2324 aluminum alloy were systematically studied. With transmission electron microscopy (TEM) and differential scanning calorimetry (DSC), the strain field and nucleation kinetics around S-phase during aging were investigated. The strain field around S-phase and its intrinsic characteristics were revealed, and the relationship between activation energy and transformation fraction, as well as nucleation mechanism of S-phase, were elucidated. The results showed that a strong stress field existed around the early-formed S-phase, and the stress magnitude decreased with the increasing distance from S-phase. The size of S-phase also affected the surrounding stress field, and the smaller the width of S-phase, the higher the surrounding stress field. On the one hand, S-phase was incoherent with the alloy matrix, the lattice mismatch between the two phases induced the formation of a stress field. The calculated lattice mismatch were –1.25%, 1.92%, and –1.45% for [100]S//[100]Al, [010]S//[012]Al, [001]S//[021]Al, respectively. On the other hand, there were diffused Cu/Mg atoms around S phase, and the concentration of diffused atoms was distributed in a gradient along the direction away from S-phase. In general, the concentration of Cu/Mg atoms was high in the region close to S-phase and low in the region far away from it. Since the atomic sizes of Cu and Mg atoms differed greatly from that of the aluminum atoms of the matrix, a stress field was formed around S-phase. In summary, the stress field around S-phase resulted fromthe superposition of two contributions:the stress field generated by the lattice mismatch and Cu/Mg solute atoms. Moreover, all characteristic temperatures of S'-phase increased with rising heating rate, indicating that the formation and dissolution of S' and S-phase were controlled by the reaction kinetics and exhibited thermal activation characteristics. In addition, the magnitude of precipitation decreased as the increase of the heating rate, which could be explained by the enhanced solid solubility of Cu at a higher heating rates. The average values of the activation energies for the precipitation of S' and S-phases calculated by Kissinger method were 76.65 and 119.57 kJ·mol−1, respectively, and corresponded to vacancy migration energies of 41 and 66.9 kJ·mol−1 in Al-Cu-Mg alloy, respectively. Therefore, the precipitation of S' and S phases was governed by multiple factors rather thanmerley the diffusion of Cu atoms. Then, as the heating rate increased, the temperature was higher for the transformation fraction, indicating that the transformation degree increased with the rising heating rate and temperature. These features could be explained from two aspects:1) at a certain heating rate, the diffusion of solute atoms was enhanced with increasing temperature, thereby promoting the transformation; 2) at a fixed temperature, as the heating rate decreased, the solute atoms had enough time to diffuse, thus increasing the transformation fraction. The apparent activation energies E calculated by the Analytical method were 84.98 and 148.53 kJ·mol−1 for S and S' phases, respectively. The activation energy required for S'-phase formation decreased with the increase of transformation fraction, and the activation energy during the formation of S-phase increases with the increase of the conversion rate. The decreasing activation energy of S'-phase was due to the gradual increase in the nucleation sites during aging. The increase in S-phase activation energy was due to the decrease in alloying elements and dislocations in the matrix with prolonged aging, making the nucleation of S-phase increasingly difficult and requiring higher activation energy. In conclusion, the activation energy of S'-phase decreased with the increase of the transformation fraction, and the activation energy of S-phase increased with the increase of the transformation fraction.

Emerging WS2/WSe2@graphene nanocomposites: synthesis and electrochemical energy storage applications

In recent years, tungsten disulfide(WS2) and tungsten selenide(WSe2) have emerged as favorable electrode materials because of their high theoretical capacity, large interlayer spacing, and high chemical activity;nevertheless, they have relatively low electronic conductivity and undergo large volume expansion during cycling, which greatly hinder them in practical applications. These drawbacks are addressed by combining a superior type of carbon material, graphene, with WS2 and WSe2 to form a WS2/WSe2@graphene nanocomposites.These materials have received considerable attention in electro-chemical energy storage applications such as lithium-ion batteries(LIBs), sodium-ion batteries(SIBs),and supercapacitors. Considering the rapidly growing research enthusiasm on this topic over the past several years, here the recent progress of WS2/WSe2@graphene nanocomposites in electrochemical energy storage applications is summarized. Furthermore, various methods for the synthesis of WS2/WSe2@graphene nanocomposites are reported and the relationships among these methods, nano/microstructures, and electrochemical performance are systematically summarized and discussed. In addition, the challenges and prospects for the future study and application of WS2/WSe2@graphene nanocomposites in electrochemical energy storage applications are proposed.

Cited: 82

Review of digital twin technology applications in hydrogen energy Review of digital twin technology applications in hydrogen energy

Hydrogen energy is a clean and versatile energy carrier, increasingly recognized for its role in a sustainable energy future due to its clean and abundant energy production. Bridging the gap between potential and practicality, digital Twin (DT) technology emerges as a pivotal artificial intelligence tool, providing a virtual modelling platform that enhances the operation and integration of hydrogen energy into modern energy systems. This review firstly explores the multifaceted applications of DT technology across different stages of the hydrogen energy lifecycle, including production, storage, transport, and utilization. It commences with a detailed introduction to DT technology, elucidating its definition, core principles, and structural nuances, thus laying the groundwork for understanding its pivotal role in energy systems. The core of the review delves into the applications of DT technology in hydrogen energy, segmenting the discussion into production, storage, transport, and utilization processes. Specific focus is given to optimizing fuel cells and hybrid electric vehicles through DT models, along with the seamless integration of hydrogen systems with broader energy networks. It further dissects the working mechanism of DT, highlighting the key features that contribute to itsgrowing prominence in the energy sector.

Cited: 71

Integrating digital twins and machine learning for advanced control in green hydrogen production Integrating digital twins and machine learning for advanced control in green hydrogen production

The successful reduction of carbon emissions in major sectors such as heavy industry and long-distance transport depends crucially on the ability to produce green hydrogen on a large scale. This involves generating hydrogen via water electrolysis, utilizing power sourced from renewable energies. However, persistent challenges, such as dynamic inefficiencies, material degradation, and renewable intermittency, demand a paradigm shift from static control strategies to adaptive, self-optimizing systems. This perspective argues that the synergistic integration of digital twins (DTs) and machine learning (ML) offers a transformative framework for real-time optimization, predictive maintenance, and resilient grid integration. By synthesizing physics-based modeling with data-driven intelligence, DT-ML systems enable closed-loop control architectures that dynamically adapt to operational uncertainties. We analyze the technical foundations of this integration, address critical barriers, and propose actionable pathways for stakeholders to accelerate the hydrogen economy's transition from promise to practice.

Cited: 44

A novel design of wheel-propeller based aerial-ground amphibious transportation platform A novel design of wheel-propeller based aerial-ground amphibious transportation platform

Benefiting from the synergistic integration of aerial agility and terrestrial endurance, aerial-ground amphibious platforms can effectively traverse unstructured environments, demonstrating considerable potential for emergency response and reconnaissance applications. However, most existing systems adopt a decoupled configuration, utilizing independent propulsion units for ground and aerial modes. Although this approach enables dual-domain operation, the duplicated actuators and transmission chains inevitably incur structural redundancy and additional mass, which reduce overall system integration and payload efficiency. To address these limitations, this paper proposes a novel aerial-ground amphibious platform based on an integrated wheel-propeller structure. In the proposed design, a single electric motor actuates both the wheel and ducted propeller through a shared powertrain, where an electromagnetic clutch selectively engages the transmission path to switch between terrestrial locomotion and aerial propulsion. Building upon this mechanism, an amphibious platform configuration incorporating eight-wheel-propeller units is developed. By establishing a dynamic simulation model of the platform, the dynamic response characteristics during the drive-to-fly transition were investigated. The results demonstrate the feasibility of the operational principle underpinning the platform. The research provides a feasible technical approach for lightweight and highly integrated aerial-ground platforms, laying the foundation for future experimental implementation.

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Ionomer adsorption governs coverage structure: interfacial engineering of fuel cell electrodes toward high-efficiency proton/oxygen transport Ionomer adsorption governs coverage structure: interfacial engineering of fuel cell electrodes toward high-efficiency proton/oxygen transport

The ionomer coating structure on the catalyst surface critically determines the performance and durability of proton exchange membrane fuel cell (PEMFC) electrodes. Conventional fabrication often yields non‑uniform overlayers, increasing oxygen transport resistance, blocking active sites, and accelerating interfacial degradation. Advancing from random deposition to controlled coating structure is therefore a key objective. Ionomer adsorption is governed by its intrinsic properties, support characteristics, and catalyst morphology. In liquid environments, adsorption involves backbone hydrophobicity and side‑chain chemical bonding, with the latter dominating the final configuration. Solvent composition, particularly water content, modulates dispersion, and adsorption behavior. Optimization strategies focus on two main approaches: suppressing detrimental adsorption (e.g., by tailoring support porosity or using additives like ionic liquids) and constructing favorable mass‑transport pathways (e.g., by designing ionomers with cyclic/porous structures or engineering porous overlayers). Rational design of ionomer properties, interface regulation, and integration of these strategies can synergistically enhance proton conduction, mass transport, and stability, laying a foundation for high‑performance, durable fuel cell electrodes.

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Learning viscoplastic constitutive behavior via physics-informed recurrent neural network Learning viscoplastic constitutive behavior via physics-informed recurrent neural network

A novel physics-informed recurrent neural network (PIRNN) model has been developed for data-driven constitutive modeling of metallic materials under high-strain-rate loading. The proposed PIRNN framework integrates a gated recurrent unit (GRU) network and a fully connected neural network to capture the rate-dependent stress-strain behavior directly from synthetic stress and strain sequences generated from the Johnson-Cook constitutive model. Notably, the inherent memory capability of the GRU model enables implicit representation of arbitrary loading history, without the need for explicitly accounting for internal state variables or prescribed constitutive relations, while the fully connected neural network is utilized to estimate Helmholtz free energy under general loading conditions. Thermodynamic admissibility is ensured by enforcing Helmholtz free energy positivity and the dissipation inequality within the loss function. Validation at the material point level against direct numerical solutions and experimental data demonstrates the accurate predictive capability of the PIRNN under both multiaxial and uniaxial loading conditions. The PIRNN is further implemented in ABAQUS for structural simulations to demonstrate its applicability in structural analyses.

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