Microstructures and Intergranular Corrosion Properties of 7055 Alloy Plate with Cooling Pre-Treatment AITranslate
Abstract AITranslate
7055 aluminum alloy treated by traditional peak ageing (T6) had the highest tensile strength and a poor corrosion resistance. The high alloying element content and extremely complicate precipitation behavior during heat treatments of 7055 aluminum alloy led to the diversity of micro-area composition,which showed a great difference of corrosion resistance. High Cu content at grain boundaries could improve the corrosion resistance 7055 aluminum. In order to improve the corrosion resistance of 7055 aluminum alloys treated by traditional peak ageing (T6),7055 aluminum alloy plates prepared by snake rolling were used as experiment materials for different heat treatment processes. The equilibrium phase diagram of 7055 aluminum alloy was calculated by JMatPro software and the precipitate temperature of the main precipitates of MgZn2 (η phase),Al2CuMg (S phase) and Al3Fe were 430,454 and 570 ℃,respectively. According to the precipitate temperature of S phase,three cooling pretreatment temperatures (465,455 and 445 ℃) were selected to heat-treat 7055 aluminum alloy plates,respectively. The solid solution (480 ℃×1 h) and cooling pretreatment of 7055 aluminum alloy plate were carried out on Gleeble-3500 thermal simulation test machine,and ageing process were performed in the air circulating furnace. EIectrochemical Impedance Spectroscopy (EIS) of different heat-treated samples was measured by Zennium electrochemical workstation. According to GB/T 7998-2005 test standard,the accelerated corrosion test of the aged samples for 12 h was carried out. The corrosion environment was neutral corrosion solution (35 g NaCl+10 ml H2O2+100 ml H2O) at (35±3) ℃ in aqueous solution. The corrosion depths of the samples were observed and measured by Axio imager microscope. The effects of cooling pre-treatment on the precipitate behavior,micro-zone composition of 7055 aluminum alloy plates were studied by means of scanning electron microscopy (SEM),scanning transmission electron microscopy (STEM). The cooling pre-treatment could cause the local enrichment of alloying elements,and the precipitation of S phase was closely related to the content of Cu elements at the grain boundary. After water quenching,the content of solute atoms at grain boundaries firstly increased and then decreased with the decrease of pre-treatment temperature. When the pretreatment temperature was 455 ℃,the solute content of grain boundary was the highest,and the contents of Zn,Mg and Cu elements were 3.97%,3.63% and 3.15%,respectively. When the pre-treatment temperature was 445 ℃,S phase precipitated,the solute content of Mg and Cu at grain boundary decreased and the contents of Zn,Mg and Cu elements were 4.13%,2.83% and 2.47%,respectively. The sample pretreated by 455 ℃was aged by peak ageing process (Sample CPt455+T6),and then was compared with sample treated by traditional T6 (Sample SS+T6). Compared with Sample SS+T6,the size of intragranular precipitates of Sample CPt455+T6 slightly increased,while the precipitates at grain boundary was obviously different. In the cooling pretreatment stage at 455 ℃,alloying elements quickly segregated to grain boundaries,which shortened the diffusion time of alloying elements gathering to grain boundaries during aging. Therefore,the discontinuous η phase formed at the grain boundaries of Sample CPt455+T6,whileSample SS+T6 had a continuous η phase at grain boundaries. Micro-area composition analysis presentedη-MgZn2 phases at grain boundary in Sample CPt455+T6 had higher Cu content than that of Sample SS+T6. After intragranular corrosion test,the corrosion depth of Sample SS+T6 was (68±5) μm,while the corrosion depth of Sample CPt455+T6 was (154±5) μm. The larger the diameter of circular arc in electrochemical impedance spectroscopy (EIS)curves,the greater the impedance and the better the corrosion resistance. The circular arc diameter of Sample CPt455+T6 was larger than that of Sample SS+T6. Therefore,the corrosion resistance of Sample CPt455+T6 was better than that of Sample SS+T6. η-MgZn2 phases at the grain boundaries were regarded as an anodic during corrosion. For continuous η-MgZn2 phases in Sample SS+T6,the formed corrosion channel could continuously expand along the grain boundaries. The discontinuous η phase in Sample CPt455+T6 could cut off corrosion channels,which made the corrosion only occur in the local area of grain boundaries and the integrity of grain boundaries were retained. Thus,Sample CPt455+T6 had better intergranular corrosion resistance thanSample SS+T6. the probability of Cu atoms replacing Zn atoms in grain boundaries η of Sample CPt455+T6 was larger than that of Sample SS+T6,it led to the positive shift of the corrosion potential of η phase,which reduced the potential difference between the grain boundaries η phase and the precipitate free zone. Based on the test and characterization results,the conclusion we could get were the content of grain boundaries solute atoms increased with the cooling pretreatment temperature decreased. When the cooling pretreatment temperature was 445 ℃,S phase precipitated and the solute content at grain boundary decreased. Compared with SS+T6 process,CPt455+T6 process caused discontinuous η phase with high Cu content to precipitate at grain boundaries of 7055 aluminum alloy. Furthermore,compared with SS+T6 process,CPt455+T6 process could enhance AC impedance spectroscopy and intergranular corrosion resistance of 7055 aluminum alloy.
KeyWords AITranslate
[1]陈天宇,章宇豪,王芝秀,李海,柏玉吉,王雨航.Zn含量对Al-Mg-Si-Cu合金拉伸性能及晶间腐蚀敏感性的影响[J].稀有金属,2023,47(4):484.
T Y Chen,Y H ZhangZ X Wang. Tensile properties and intergranular corrosion sensitivity of Al-Mg-Si-Cu alloy with different Zn contents[J].Chinese Journal of rare Metals,2023,47(4):484.
[2]贺嘉宁,贾咏馨,于帅,苏睿明,聂赛男.高强韧铝合金非等温时效工艺的研究进展[J].有色金属科学与工程,2022,13(5):23.
J N He,Y X Jia,S Yu,R M Su,S N Nie. Research progress in non-isothermal aging process of aluminum alloys with high strength and toughness[J].Nonferrous Metals Science and Engineering,2022,13(5):23.
[3]王志坚,温筱楠,宋鸿武,尚晓峰,魏作山.激光热处理对T74态7B04铝合金板材性能的影响[J].塑性工程学报,2023,30(12):221.
Z J Wang,X N Wen,H W Song,X F Shang,Z S Wei. Effect of laser heat treatment on properties of T74 state 7B04 aluminum alloy sheet[J].Journal of Plasticity Engineering,2023,30(12):221.
[4]欧奕孜,江勇.7系铝合金η′→η2相转变过程中主元素的作用[J].中国有色金属学报,2022,32(8):2222.
Y Z Ou,Y Jiang. Effects of major alloying elements on η′→η2 phase transformation in 7XXX Al alloys[J]. The Chinese Journal of Nonferrous Metals,2022,32(8):2222.
[5]何维维,范晓东,刘禹,侯娟.双级过时效工艺对7050铝合金力学性能的影响[J].有色金属材料与工程,2023,44(3):29.
W W He,X D Fan,Y Liu,J Hou. Effect of two-stage over-aging process on the mechanical properties of 7050 aluminum alloy[J].Nonferrous Metal Materials and Engineering,2023,44(3):29.
[6]王建军,查小琴,郑国华.7xxx系铝合金应力腐蚀开裂研究现状[J].轻合金加工技术,2020,48(4):9.
J J Wang,X Q Zha,G H Zheng. Review of the stress corrosion cracking of 7xxx series Al alloys[J].Light alloy fabrication technology,2020,48(4):9.
[7]朱钦,麻彦龙,谭巧缘,骆晨,孙志华.7050铝合金的显微组织、腐蚀行为及其调控研究现状与展望[J].中国有色金属学报,2023,33(11):3525.
Q Zhu,Y L Ma,Q Y Tan,C Luo,Z H Sun. Research status and prospect of microstructure,corrosion behavior and their regulation of 7050 aluminum alloy[J].The Chinese Journal of Nonferrous Metals,2023,33(11):3525.
[8]邹安,邓运来,叶凌英,郭晓斌.7050铝合金局部腐蚀与电化学性能的关联性研究[J].表面技术,2022,51(10):226.
A Zou,Y L Deng,L Y Ye,X B Guo. Correlation between localized corrosion and electrochemical performance of 7050 aluminum alloy[J].Surface Technology,2022,51(10):226.
[9]Holroyd N J H,Scamans G M. Stress corrosion cracking in al-zn-mg-cu aluminum alloys in saline environments[J].Metallurgical and Materials Transactions A,2013,44(3):1230.
[10]Sarkar B,Marek M,Starke E A. The effect of copper content and heat treatment on the stress corrosion characteristics of Ai-6Zn-2Mg-XCu alloys[J].Metallurgical Transactions A,1981,12(11):1939.
[11]任鹤.半固态加工工艺对含Cu铝合金中Cu元素偏聚的影响[D].沈阳:沈阳工业大学,2015. 32.
H Ren. Effect of Semi-Solid Processing on Cu Elelment Segregation of Cu Containing Aluminum Alloy[D].Shenyang: Shenyang University of Technology,2015. 32.
[12]王珊珊.时效处理及表面磨削对7xxx系铝合金局部腐蚀行为的影响[D].哈尔滨:哈尔滨工业大学,2015. 64.
S S Wang. Effect of Aging Conditions and Surface Abrasion on Localized Corrosion Behavior of 7xxx Series Aluminum Alloy[D].Harbin: Harbin Institute Technology,2015. 64.
[13]Vu D T,Sun W W,Yue Y,Wu Y,Hutchinson C R,Thomas S. On the miniaturised sacrificial protection achieved by surface precipitation in aluminium alloys[J].Corrosion Science,2018,145:67.
[14]Azarniya A,Taheri A K,Taheri K K. Recent advances in ageing of 7xxx series aluminum alloys:a physical metallurgy perspective[J].Journal of Alloys and Compounds,2019,781:945.
[15]Wen K,Xiong B Q,Zhang Y G,Li Z H,Li X W,Huang S H,Yan L Z,Yan H W,Liu H W. Effect of various retrogression regimes on aging behavior and precipitates characterization of a high Zn-containing Al-Zn-Mg-Cu alloy[J].Metals & Materials International,2018,24(3):537.
[16]高颂,王亚宁,庞晓辉,田悦鸣. 价键理论用于分析高温合金中的痕量元素[J].分析试验室,2023,42(8):1045.
S Gao,Y N Wang,X H Pang,Y M Tian. Application of valence bond theory in the analysis of trace elements in superalloys[J].Chinese Journal of Analysis Laboratory,2023,42(8):1045.
[17]Huang L P,Chen K H,Li S. Influence of grain-boundary pre-precipitation and corrosion characteristics of inter-granular phases on corrosion behaviors of an Al-Zn-Mg-Cu alloy[J].Materials Science and Engineering B,2012,177(11):862.
[18]颜芝,夏彬涵,王芦越,唐艺秋,宋祖光.黑色页岩贵金属成分分析标准物质均匀性和稳定性研究[J].黄金,2023,44(10):100.
Z Yan,B H Xia,L Y Wang,Y Q Tang,Z G Song. Study on the homogeneity and stability of the reference material for the analysis of the precious metal composition of black shale[J].Gold,2023,44(10):100.
[19]Li J F,Peng Z W,Li C X,Jia Z Q,Chen W J,Zheng Z Q. Mechanical properties,corrosion behaviors and microstructures of 7075 aluminium alloy with various aging treatments[J].Transactions of Nonferrous Metals Society of China,2008,18(4):755.
[20]GB/T 7998-2005. Determination of intergranular corrosion of aluminum alloys [S].
[21]Yu Y N. Principles of Metalology [M]. Beijing: Metallurgical Industry Press,2013. 10.
[22]宋晓萍,王优强,张平,曹磊,谢奕浓,赵晶晶.7055铝合金在3.5%NaCl溶液中腐蚀磨损性能的研究[J].摩擦学学报,2020,40(1):73.
X P Song,Y Q Wang,P Zhang,L Cao,Y N Xie,J J Zhao. Corrosion wear properties of 7055 aluminum alloy in 3.5% NaCl solution[J].Tribology,2020,40(1):73.
[23]刘贵立,李荣德.ZA27合金中稀土及铁的晶界偏聚与交互作用[J].物理学报,2004,53(10):3482.
G L Liu,R D Li. Segregation and interaction of rare earth and iron elements on grain boundaries in ZA27 alloys[J].Acta Physica Sinica,2004,53(10):3482.
[24]刘贵立,方戈亮.Al-Zn-Mg-Cu超高强铝合金晶界偏聚与腐蚀机制研究[J].稀有金属材料与工程,2009,38(9):1598.
G L Liu,G L Fang. Grain-boundary segregation and corrosion mechanism of Al-Zn-Mg-Cu ultra high strength aluminum alloys[J].Rare Metal Materials and Engineering,2009,38(9):1598.
[25]Ramgopal T,Gouma P I,Franke G S. Role of grain-boundary precipitates and solute depleted zone on the intergranular corrosion of aluminium alloy 7150[J].Corrosion,2002,58(8):687.
[26]Fang X,Song M,Li K,Du Y,Zhao D D,Jiang C,Zhang H. Effects of Cu and Al on the crystal structure and composition of η(MgZn2) phase in over-aged Al-Zn-Mg-Cu alloys[J].Journal of Materials Science,2012,47:5419.
[27]Ramgopal T,Schmutz P,Frankel G S. Electrochemical behavior of thin film analogs of Mg(Zn,Cu,Al)2[J]. Journal of the Electrochemical Society,2001,148(9):348.
Basic Information:
DOI:10.13373/j.cnki.cjrm.XY21100025
Chinese Library Classification Number:TG133+4
Citation Information:
7055 aluminum alloy treated by traditional peak ageing (T6) had the highest tensile strength and a poor corrosion resistance. The high alloying element content and extremely complicate precipitation behavior during heat treatments of 7055 aluminum alloy led to the diversity of micro-area composition,which showed a great difference of corrosion resistance. High Cu content at grain boundaries could improve the corrosion resistance 7055 aluminum. In order to improve the corrosion resistance of 7055 aluminum alloys treated by traditional peak ageing (T6),7055 aluminum alloy plates prepared by snake rolling were used as experiment materials for different heat treatment processes. The equilibrium phase diagram of 7055 aluminum alloy was calculated by JMatPro software and the precipitate temperature of the main precipitates of MgZn2 (η phase),Al2CuMg (S phase) and Al3Fe were 430,454 and 570 ℃,respectively. According to the precipitate temperature of S phase,three cooling pretreatment temperatures (465,455 and 445 ℃) were selected to heat-treat 7055 aluminum alloy plates,respectively. The solid solution (480 ℃×1 h) and cooling pretreatment of 7055 aluminum alloy plate were carried out on Gleeble-3500 thermal simulation test machine,and ageing process were performed in the air circulating furnace. EIectrochemical Impedance Spectroscopy (EIS) of different heat-treated samples was measured by Zennium electrochemical workstation. According to GB/T 7998-2005 test standard,the accelerated corrosion test of the aged samples for 12 h was carried out. The corrosion environment was neutral corrosion solution (35 g NaCl+10 ml H2O2+100 ml H2O) at (35±3) ℃ in aqueous solution. The corrosion depths of the samples were observed and measured by Axio imager microscope. The effects of cooling pre-treatment on the precipitate behavior,micro-zone composition of 7055 aluminum alloy plates were studied by means of scanning electron microscopy (SEM),scanning transmission electron microscopy (STEM). The cooling pre-treatment could cause the local enrichment of alloying elements,and the precipitation of S phase was closely related to the content of Cu elements at the grain boundary. After water quenching,the content of solute atoms at grain boundaries firstly increased and then decreased with the decrease of pre-treatment temperature. When the pretreatment temperature was 455 ℃,the solute content of grain boundary was the highest,and the contents of Zn,Mg and Cu elements were 3.97%,3.63% and 3.15%,respectively. When the pre-treatment temperature was 445 ℃,S phase precipitated,the solute content of Mg and Cu at grain boundary decreased and the contents of Zn,Mg and Cu elements were 4.13%,2.83% and 2.47%,respectively. The sample pretreated by 455 ℃was aged by peak ageing process (Sample CPt455+T6),and then was compared with sample treated by traditional T6 (Sample SS+T6). Compared with Sample SS+T6,the size of intragranular precipitates of Sample CPt455+T6 slightly increased,while the precipitates at grain boundary was obviously different. In the cooling pretreatment stage at 455 ℃,alloying elements quickly segregated to grain boundaries,which shortened the diffusion time of alloying elements gathering to grain boundaries during aging. Therefore,the discontinuous η phase formed at the grain boundaries of Sample CPt455+T6,whileSample SS+T6 had a continuous η phase at grain boundaries. Micro-area composition analysis presentedη-MgZn2 phases at grain boundary in Sample CPt455+T6 had higher Cu content than that of Sample SS+T6. After intragranular corrosion test,the corrosion depth of Sample SS+T6 was (68±5) μm,while the corrosion depth of Sample CPt455+T6 was (154±5) μm. The larger the diameter of circular arc in electrochemical impedance spectroscopy (EIS)curves,the greater the impedance and the better the corrosion resistance. The circular arc diameter of Sample CPt455+T6 was larger than that of Sample SS+T6. Therefore,the corrosion resistance of Sample CPt455+T6 was better than that of Sample SS+T6. η-MgZn2 phases at the grain boundaries were regarded as an anodic during corrosion. For continuous η-MgZn2 phases in Sample SS+T6,the formed corrosion channel could continuously expand along the grain boundaries. The discontinuous η phase in Sample CPt455+T6 could cut off corrosion channels,which made the corrosion only occur in the local area of grain boundaries and the integrity of grain boundaries were retained. Thus,Sample CPt455+T6 had better intergranular corrosion resistance thanSample SS+T6. the probability of Cu atoms replacing Zn atoms in grain boundaries η of Sample CPt455+T6 was larger than that of Sample SS+T6,it led to the positive shift of the corrosion potential of η phase,which reduced the potential difference between the grain boundaries η phase and the precipitate free zone. Based on the test and characterization results,the conclusion we could get were the content of grain boundaries solute atoms increased with the cooling pretreatment temperature decreased. When the cooling pretreatment temperature was 445 ℃,S phase precipitated and the solute content at grain boundary decreased. Compared with SS+T6 process,CPt455+T6 process caused discontinuous η phase with high Cu content to precipitate at grain boundaries of 7055 aluminum alloy. Furthermore,compared with SS+T6 process,CPt455+T6 process could enhance AC impedance spectroscopy and intergranular corrosion resistance of 7055 aluminum alloy.
quote
| GB/T 7714-2015 | [1] Wenbo Wang, Liangming Yan, Qiang Hu, et al. Microstructures and Intergranular Corrosion Properties of 7055 Alloy Plate with Cooling Pre-Treatment[J]. Chinese Journal of Rare Metals, 2024, 48(10): 1378-1387. DOI:10.13373/j.cnki.cjrm.XY21100025. |
| MLA | [1] Wenbo Wang, et al., "Microstructures and Intergranular Corrosion Properties of 7055 Alloy Plate with Cooling Pre-Treatment." Chinese Journal of Rare Metals, vol. 48, no. 10, 2024, pp. 1378-1387, https://doi.org/10.13373/j.cnki.cjrm.XY21100025. |
| APA | [1] Wenbo Wang, Liangming Yan, Qiang Hu, Qingchun Du, & Yifan Wang. (2024). Microstructures and Intergranular Corrosion Properties of 7055 Alloy Plate with Cooling Pre-Treatment. Chinese Journal of Rare Metals, 48(10), 1378-1387. https://doi.org/10.13373/j.cnki.cjrm.XY21100025 |
| IEEE | [1] Wenbo Wang, Liangming Yan, Qiang Hu, Qingchun Du, and Yifan Wang, "Microstructures and Intergranular Corrosion Properties of 7055 Alloy Plate with Cooling Pre-Treatment," Chinese Journal of Rare Metals, vol. 48, no. 10, pp. 1378-1387, 2024, doi: 10.13373/j.cnki.cjrm.XY21100025. keywords: {aluminum alloy;;cooling pre-treatment;;grain boundary;;precipitation;;element distribution} |
