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Compositional grading of a 316L-Cu multi-material part using machine learning for the determination of selective laser melting process parameters AITranslate

University of Wisconsin-Madison; University of Wisconsin-Madison; University of Wisconsin-Madison; University of Wisconsin-Madison
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Publisher: Elsevier
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Abstract AITranslate

The aim of this work is to propose a methodology for rapidly predicting suitable process parameters for additive manufacturing of a 316L-Cu multi-material part with a compositional gradient by using machine learning. Specifically, an algorithm based on a multivariate Gaussian process is developed to predict part density and surface roughness for a given set of laser power, velocity, and hatch spacing values. The training data for the algorithm is collected using a high-throughput experimentation method that allows for rapid measurement of part density, and surface roughness. After the model is validated using leave-one-out cross validation method, process parameter maps are generated for 316L-Cu parts manufactured using selective laser melting with premixed powder at mass fractions of 0.25, 0.50, and 0.75. A set of suitable process parameters are predicted using the process maps. It is shown that process parameters are a nonlinear function of gradient composition and neither process parameters of 316L or Cu are suitable for the graded region of a 316L-Cu multi-material part. Generated process maps provide a firsthand knowledge of process-property relationships for regions of compositional grading in 316L-Cu parts.

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DOI:https://doi.org/10.1016/j.addma.2021.101836

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Citation Information:

The aim of this work is to propose a methodology for rapidly predicting suitable process parameters for additive manufacturing of a 316L-Cu multi-material part with a compositional gradient by using machine learning. Specifically, an algorithm based on a multivariate Gaussian process is developed to predict part density and surface roughness for a given set of laser power, velocity, and hatch spacing values. The training data for the algorithm is collected using a high-throughput experimentation method that allows for rapid measurement of part density, and surface roughness. After the model is validated using leave-one-out cross validation method, process parameter maps are generated for 316L-Cu parts manufactured using selective laser melting with premixed powder at mass fractions of 0.25, 0.50, and 0.75. A set of suitable process parameters are predicted using the process maps. It is shown that process parameters are a nonlinear function of gradient composition and neither process parameters of 316L or Cu are suitable for the graded region of a 316L-Cu multi-material part. Generated process maps provide a firsthand knowledge of process-property relationships for regions of compositional grading in 316L-Cu parts.

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GB/T 7714-2015 [1] Behzad Rankouhi, Salman Jahani, Frank E. Pfefferkorn, et al. Additive Manufacturing, 2021(38). DOI:10.1016/j.addma.2021.101836.
MLA [1] Behzad Rankouhi, et al., Additive Manufacturing, no. 38, 2021, https://doi.org/10.1016/j.addma.2021.101836.
APA [1] Behzad Rankouhi, Salman Jahani, Frank E. Pfefferkorn, & Dan J. Thoma. (2021). Additive Manufacturing(38). https://doi.org/10.1016/j.addma.2021.101836
IEEE [1] Behzad Rankouhi, Salman Jahani, Frank E. Pfefferkorn, and Dan J. Thoma, Additive Manufacturing, no. 38, 2021, doi: 10.1016/j.addma.2021.101836.