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Case Studies in Construction Materials

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Comparative analysis of dynamic mechanical properties of steel fiber reinforced concrete under ambient temperature and after exposure to high temperatures

The dynamic properties of concrete structures after being exposed to high temperatures play a crucial role in post-disaster repair and accident prevention measures. This study examined three different mixture ratios of Steel Fiber Reinforced Concrete (SFRC) with matrix strength of C60 and steel fiber contents of 0%, 1%, and 2%. A Split Hopkinson Pressure Bar (SHPB) with a diameter of 75 mm, along with a heating furnace, was employed to comprehensively investigate the dynamic compression behavior of materials. The specimens were exposed to temperatures ranging from 200 °C to 600 °C. In addition to evaluating the extent of mechanical degradation in SFRC after cooling, auxiliary impact experiments were also carried out at ambient temperature. The experimental data revealed that the dynamic peak stress and peak strain initially increased but eventually decreased as the loading rates continued to rise. The degree of strengthening, toughening, and energy absorption capacity of concrete materials progressively decreased as the escalation of strain rate after the cooling process. Moreover, the inclusion of steel fibers proved effective in preventing cracking and damage to the concrete, preserving the integrity of specimens even at higher temperatures. Simultaneously, the residual stress and deformation capacity of SFRC showed considerable enhancement after exposure to elevated temperatures.

Laboratory investigation for the bridge deck pavement performance of conventional asphalt mixtures based on fuzzy comprehensive evaluation method

The performance of asphalt mixtures greatly influences the long-term performance of bridge deck pavements. It is essential to optimise the asphalt mixtures with the best overall performance according to different regional conditions for use in engineering practice. This study proposes a comprehensive assessment method based on the Analytical Hierarchy Process (AHP) and Fuzzy Comprehensive Evaluation (FCE) to evaluate the serviceability of asphalt mixtures from different perspectives. It is used to optimise the best asphalt mixtures. The results show that the skeleton-dense structure asphalt mixture has better engineering applicability than the suspension-dense structure asphalt mixture, and the comprehensive performance of the asphalt mixture decreases with the increase of the nominal maximum particle size. The FCE determines that the total performance of the seven types of asphalt mixtures in the order of their superiority and inferiority are SMA-13 >asphalt mastic sand (AMS)>SMA-10 >AC-25 >AC-13 >AC-16 >AC-20. The study combines qualitative and quantitative factors, which makes the selection of engineering materials more scientific and rigorous and improves the rationality of material suitability evaluation.

Experimental and numerical investigation of adhesively bonded kfrp/steel double strap joints incorporating eggshell powder-toughened epoxy adhesive

Due to the environmental concerns, the application of natural FRPs to replace synthetic fibre as a strengthening material has increased. Kenaf fibre-reinforced polymer (KFRP) has comparable specific strength with glass fibre-reinforced polymer (GFRP). Moreover, epoxy resin is widely used as a matrix of composites and adhesives; however, it has low shear strength. Improvement of epoxy properties is therefore required, for example, by incorporating biofiller such as eggshells from household waste, which contain calcite, to improve its shear strength. Testing series includes variations of KFRP bond length, KFRP thickness and eggshell filler volume fractions. All the DSJ specimens underwent a two-stage testing process, experimentally and numerically. In Stage 1, experimental work was performed on the specimens through quasi-static tensile tests, following the ASTM D3528–96. In Stage 2, numerical studies were conducted to predict the strength using the extended finite element method (XFEM) within ABAQUS CAE. Subsequently, the strength prediction from developed 2-D FEA models was validated by the experimental datasets. All testing specimens exhibited KFRP rupture mode. For all the studied overlap lengths, the joint strength increased with the increase of the studied composite`s adherend thickness (1 - 4 mm); however, the overlap length reached the optimum at the overlap length of 80 mm, where beyond that overlap length, the joint strength tended to decrease. The maximum joint strength is achieved with a combination of 80 mm bond length and 4 mm KFRP thickness, resulting in a 226.5% enhancement compared to the baseline (composite thickness of 1 mm, with adhesive without filler). Moreover, it was found that volume fraction of 5% eggshell was the optimum. The strength prediction was performed using an extended finite element method (XFEM), In general, there were good agreements in both experimental datasets and XFEM models, with discrepancies of less than 16.1% (averaging less than 8%). The FEA modelling approaches are promising for predicting the joint strength of KFRP/steel DSJ.

Efficiency of natural pozzolan and natural perlite in controlling the alkali-silica reaction of cementitious materials

Pozzolanic materials have generally been found to be useful in reducing the effects of alkali-silica reaction (ASR) in cementitious composites by reacting with hydroxyl ions and portlandite to produce new phases that trap alkali ions. The main objective of this study is to compare the effects of the same fineness natural pozzolan (PZ) and natural perlite (PR) on the physical, mechanical, and microstructural changes of mortars exposed to the risk of ASR. In addition, the experimental work aims to consider the relationship between the chemical compositions of these two locally available pozzolans and their ASR attenuation levels in cementitious materials. In this context, mortar mixes were prepared using Portland cement (PC) substituted at 0%, 10%, and 20% of PZ or PR and tested after immersion in alkaline sodium hydroxide (NaOH) solution based on ASTM C1567 recommendations. Changes in mortar length and mass, ultrasonic pulse velocity, flexural and compressive strengths, X-ray diffraction, and scanning electron microscopy were considered. The results demonstrated that PR was more effective than PZ in improving the resistance of cementitious composites against ASR. The ultrasonic pulse velocity and flexural strength test results are in good agreement with the ASR expansion of all mortar mixes. Interestingly, at the same fineness, the pozzolanic activity level, silica content, and calcium/silica ratio of natural pozzolans were confirmed as accurate parameters in estimating their effects on the ASR reductions of mortars.

Corrosion assessment of reinforced concrete elements of Torre Velasca in Milan

An assessment of corrosion conditions, aimed at the detection of the most suitable intervention method, of the reinforced concrete elements of Torre Velasca, which, from the late 1950s, characterises the skyline of the city centre of Milan, was carried out. The facades of the Tower are marked by the presence of structural elements coated with thick and dense layers of render and mortar. In-situ and laboratory analyses showed that the high thickness and compactness of the coating played a positive role in preventing the propagation of carbonation and of corrosion. It was estimated that after 50 years most rebars embedded in concrete were either still passive or free from actively-propagating corrosion. Hence it was concluded that most of the original concrete and coating could be preserved without further protection. However, this repair strategy could be compromised by the risk of loss of adhesion of the coating to the underlying concrete, and this crucial aspect should be better investigated in the design of the repair work.

Correlation analysis of various characteristics of fly ash based on particle separation

Highlights • Fly ash particles are separated according to particle size and apparent density. • 40 µm and 80 µm are the critical particle sizes for the change of glass phase content and microstructure. • 2.5 g·cm−3 is the critical apparent density for the change of phase composition. • Pozzolanic activity is determined together by alkaline oxides and acid oxides. Due to the diversity of fly ash particles, it is a scientific way to promote the comprehensive utilization of fly ash with high efficiency to sort and classify the particles. The correlation between sorting indices and various characteristics of fly ash is the theoretical basis for its separation and classified application. In this paper, fly ash from three different coal-fired power stations is separated according to particle size and apparent density. The composition, morphology, and pozzolanic activity of the separated fly ash particles were characterized by several test techniques including X-ray fluorescence, X-ray diffraction, polarized light microscopy, scanning electron microscopy and lime absorption test. The correlation laws between different characteristics common to three types of fly ash were analyzed. The results show that the alkaline oxide (CaO+MgO+K2O+Na2O) content of fly ash varies accordantly with particle size, apparent density, glass phase content and pozzolanic activity. 40 µm and 80 µm are the critical particle size for the obvious change of glass phase content and microstructure of fly ash particles, and 2.5 g·cm−3 is the critical apparent density for the change of phase composition. Pozzolanic activity is determined together by alkaline oxide content and acid oxide (SiO2 +Al2O3) content, and there is no obvious single factor relationship between pozzolanic activity and particle size or apparent density. Graphical Download : Download high-res image (195KB) Download : Download full-size image

Comparative analysis of dynamic mechanical properties of steel fiber reinforced concrete under ambient temperature and after exposure to high temperatures

The dynamic properties of concrete structures after being exposed to high temperatures play a crucial role in post-disaster repair and accident prevention measures. This study examined three different mixture ratios of Steel Fiber Reinforced Concrete (SFRC) with matrix strength of C60 and steel fiber contents of 0%, 1%, and 2%. A Split Hopkinson Pressure Bar (SHPB) with a diameter of 75 mm, along with a heating furnace, was employed to comprehensively investigate the dynamic compression behavior of materials. The specimens were exposed to temperatures ranging from 200 °C to 600 °C. In addition to evaluating the extent of mechanical degradation in SFRC after cooling, auxiliary impact experiments were also carried out at ambient temperature. The experimental data revealed that the dynamic peak stress and peak strain initially increased but eventually decreased as the loading rates continued to rise. The degree of strengthening, toughening, and energy absorption capacity of concrete materials progressively decreased as the escalation of strain rate after the cooling process. Moreover, the inclusion of steel fibers proved effective in preventing cracking and damage to the concrete, preserving the integrity of specimens even at higher temperatures. Simultaneously, the residual stress and deformation capacity of SFRC showed considerable enhancement after exposure to elevated temperatures.

Laboratory investigation for the bridge deck pavement performance of conventional asphalt mixtures based on fuzzy comprehensive evaluation method

The performance of asphalt mixtures greatly influences the long-term performance of bridge deck pavements. It is essential to optimise the asphalt mixtures with the best overall performance according to different regional conditions for use in engineering practice. This study proposes a comprehensive assessment method based on the Analytical Hierarchy Process (AHP) and Fuzzy Comprehensive Evaluation (FCE) to evaluate the serviceability of asphalt mixtures from different perspectives. It is used to optimise the best asphalt mixtures. The results show that the skeleton-dense structure asphalt mixture has better engineering applicability than the suspension-dense structure asphalt mixture, and the comprehensive performance of the asphalt mixture decreases with the increase of the nominal maximum particle size. The FCE determines that the total performance of the seven types of asphalt mixtures in the order of their superiority and inferiority are SMA-13 >asphalt mastic sand (AMS)>SMA-10 >AC-25 >AC-13 >AC-16 >AC-20. The study combines qualitative and quantitative factors, which makes the selection of engineering materials more scientific and rigorous and improves the rationality of material suitability evaluation.

Experimental and numerical investigation of adhesively bonded kfrp/steel double strap joints incorporating eggshell powder-toughened epoxy adhesive

Due to the environmental concerns, the application of natural FRPs to replace synthetic fibre as a strengthening material has increased. Kenaf fibre-reinforced polymer (KFRP) has comparable specific strength with glass fibre-reinforced polymer (GFRP). Moreover, epoxy resin is widely used as a matrix of composites and adhesives; however, it has low shear strength. Improvement of epoxy properties is therefore required, for example, by incorporating biofiller such as eggshells from household waste, which contain calcite, to improve its shear strength. Testing series includes variations of KFRP bond length, KFRP thickness and eggshell filler volume fractions. All the DSJ specimens underwent a two-stage testing process, experimentally and numerically. In Stage 1, experimental work was performed on the specimens through quasi-static tensile tests, following the ASTM D3528–96. In Stage 2, numerical studies were conducted to predict the strength using the extended finite element method (XFEM) within ABAQUS CAE. Subsequently, the strength prediction from developed 2-D FEA models was validated by the experimental datasets. All testing specimens exhibited KFRP rupture mode. For all the studied overlap lengths, the joint strength increased with the increase of the studied composite`s adherend thickness (1 - 4 mm); however, the overlap length reached the optimum at the overlap length of 80 mm, where beyond that overlap length, the joint strength tended to decrease. The maximum joint strength is achieved with a combination of 80 mm bond length and 4 mm KFRP thickness, resulting in a 226.5% enhancement compared to the baseline (composite thickness of 1 mm, with adhesive without filler). Moreover, it was found that volume fraction of 5% eggshell was the optimum. The strength prediction was performed using an extended finite element method (XFEM), In general, there were good agreements in both experimental datasets and XFEM models, with discrepancies of less than 16.1% (averaging less than 8%). The FEA modelling approaches are promising for predicting the joint strength of KFRP/steel DSJ.

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