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Research Progress in Pretreatment Technologies for Spent Lithium-Ion Battery Recycling AITranslate

Sinorecycle Battery Recycling Materials(Hunan)Co.,Ltd.;Sinorecycle Battery Recycling Materials(Hunan)Co.,Ltd.;Sinorecycle Battery Recycling Materials(Hunan)Co.,Ltd.
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Publisher: Editorial Office of Rare Metals and Cemented Carbides
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Abstract AITranslate

The widespread application of lithium-ion batteries(LIB)has led to the generation of massive spent batteries,triggering resource shortages and environmental risks.The recovery of high-value metals(e.g.,Co,Ni,Li)from these spent batteries is of significant economic and environmental significance.However,existing recycling technologies still face challenges in efficiency and sustainability.This paper re-views the latest research progress in pretreatment technologies for spent LIB recycling,covering discharge inactivation,disassembly and mechanical crushing,physical separation(such as eddy current separation,electrostatic separation,and gravity/wind separation),and binder removal.The literatures indicate that a key technical system—ranging from safe discharge treatment,automated disassembly and selective cru-shing for higher black mass recovery,and diversified physical separation for efficient component segrega-tion,down to binder removal which critically determines the efficiency of subsequent hydrometallurgy or flotation—could optimize the efficiency and sustainability of LIB recycling.Furthermore,this paper discus-ses the advantages and disadvantages of each pretreatment technology,along with the limitations and gaps of existing processes.It also outlines future research and industrialization directions,such as constructing a multi-stage integrated″discharge-crushing-screening-pyrolysis-separation″flowsheet to maximize recovery efficiency.This review provides a comprehensive reference for researchers and engineers in the LIB recy-cling field,emphasizing the critical role of pretreatment in building an efficient and environmentally sus-tainable battery circular industry.

KeyWords AITranslate

spent lithium-ion battery recycling pretreatment discharge inactivation mechanical crushing physical separation research progress
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Chinese Library Classification Number:X705[环境科学与工程—环境工程]

Citation Information:

The widespread application of lithium-ion batteries(LIB)has led to the generation of massive spent batteries,triggering resource shortages and environmental risks.The recovery of high-value metals(e.g.,Co,Ni,Li)from these spent batteries is of significant economic and environmental significance.However,existing recycling technologies still face challenges in efficiency and sustainability.This paper re-views the latest research progress in pretreatment technologies for spent LIB recycling,covering discharge inactivation,disassembly and mechanical crushing,physical separation(such as eddy current separation,electrostatic separation,and gravity/wind separation),and binder removal.The literatures indicate that a key technical system—ranging from safe discharge treatment,automated disassembly and selective cru-shing for higher black mass recovery,and diversified physical separation for efficient component segrega-tion,down to binder removal which critically determines the efficiency of subsequent hydrometallurgy or flotation—could optimize the efficiency and sustainability of LIB recycling.Furthermore,this paper discus-ses the advantages and disadvantages of each pretreatment technology,along with the limitations and gaps of existing processes.It also outlines future research and industrialization directions,such as constructing a multi-stage integrated″discharge-crushing-screening-pyrolysis-separation″flowsheet to maximize recovery efficiency.This review provides a comprehensive reference for researchers and engineers in the LIB recy-cling field,emphasizing the critical role of pretreatment in building an efficient and environmentally sus-tainable battery circular industry.

quote

GB/T 7714-2015 [1] CHEN Bin-bin, ZHONG Si-jia, PENG Liang-wu. Research Progress in Pretreatment Technologies for Spent Lithium-Ion Battery Recycling[J]. Rare Metals and Cemented Carbides, 2026(2): 146-155.
MLA [1] CHEN Bin-bin, et al., "Research Progress in Pretreatment Technologies for Spent Lithium-Ion Battery Recycling." Rare Metals and Cemented Carbides, no. 2, 2026, pp. 146-155.
APA [1] CHEN Bin-bin, ZHONG Si-jia, & PENG Liang-wu. (2026). Research Progress in Pretreatment Technologies for Spent Lithium-Ion Battery Recycling. Rare Metals and Cemented Carbides(2), 146-155.
IEEE [1] CHEN Bin-bin, ZHONG Si-jia, and PENG Liang-wu, "Research Progress in Pretreatment Technologies for Spent Lithium-Ion Battery Recycling," Rare Metals and Cemented Carbides, no. 2, pp. 146-155, 2026. keywords: {spent lithium-ion battery;recycling;pretreatment;discharge inactivation;mechanical crushing;physical separation;research progress}